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FlyPick Intelligent Small Item Sorting System
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Main Advantages
An intelligent picking solution that combines high efficiency,high flexibility, high ROl fast deployment, and space savings:
High Efficiency Supports up to 3O,oo0 sorting destinations. Coordinated operation between AGVs and 3D sorters delivers α sorting accuracy of up to 9 9 . 9 9 9 9 %
Fast Deployment Short production and installation lead time with remote debugging capabilities.Deployment can be completed in as fast as two weeks.
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High Flexibility Modular design allows customized layouts based on customer needs and seasonal demand.The number of AGVs can be scaled up or down accordingly.
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Space Saving
Compact footprint with options for single,double, or triple-layer AGV lanes一achieving 2-3 times the efficiency in the same area.
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High ROI Requires minimal equipment investment with high system stability,resulting in α short payback period.
Applicable Industries
Applicable Scenarios
Picking of medium/small items and irregularly shaped packages Supports various business models such as B2B and B2C High-efficiency sorting for hot-selling& fast-moving consumer goods Handles large fluctuations in picking volume Ideal for sites with limited operational space
System Components
Self-developedCotCotroteftwretefotomatedrtiabliutomaedsortiuctioseoftwaees: Human-machneefacebtpoweroffbtedulidangementathingsiteitoringbotcommnicati communicatiotetatibeteptidsissbeprtdetbe log generation,and charging.
Proprietary navigation technology, modular installation,wear-resistant, and highly stable.
Charging Station
Supports continuous robot operation. Adaptable to cold storage and low-temperature environments.
Automated Scanning Device Automatically scans item information. The robot autonomously delivers it to the designated destination.
FlyPick Robots
LOGIANT self-developed FlyPick robot adopts high-precision navigation,servo motor drive, low energy consumption, high efficiency,and high flexibility. It enables efficient and precise sorting of small items.
Flipping board /Belt Transfer method
1.5/10 Rated load(kg)
215\*206/440\*330/300\*380/660\*525 Standard pallet size (mm)
Hard packages: 200\*185/380\*300/300\*380/600\*450
Soft packages: 205\*200/440\*330/340\*400/600\*500
Maximum sorting material size
3D Sorting Machine
LOGIANT's self-developed 3D sorting machine consists of a vertical sorting arm and allocation walls on both sides.It can automatically dock with sorting robots and complete the dispensing and feeding of materials.With modular design,it supports flexible layout, high efficiency,and precision.
| Automatic dispensing and feeding | |
| Flexible deployment | |
| High efficiency and precision | |
| 360 | |
| 2990x1570×2090 Dimensions [mm] | Sorting efficiency [items/hour] |
| 460×350 | 0.05-5 |
| Sorted material size [mm] | Sorted material weight [kg |
TopPick Goods-to-Person Solution - Top-Store & Bottom-Pick System Main advantages
Combining High Efficiency， High Compatibility,High Storage,High Flexibility，and High Return Five-in-One Smart Picking Solution
High Efficiency
Optimized picking process with off-peak pre-sorting to
balance flow peaks and troughs
The LOGlANT TopPick solution utilizes a dual-robot collaboration between tote-handling storage robots and Latent Lifting robots. Paired with RCS (Robot Control System)，PCS (Platform Control System),and WMS (Warehouse Management System),it enables high-density storage and one-stop picking of goods of various sizes.This solution maximizes vertical warehouse space while improving inbound and outbound efficiency，creating a new one-stop intelligent picking model for goods-to-person operations.
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High Compatibility Supports both full-case and split-case picking; one-stop storage/inbound-outbound handling
High Storage Top-store & bottom-pick structure with high space utilization; supports O.5-10m vertical storage
I Upper Storage
Uses CTU tote-handling robots to achieve high-density storage of totes or cartons at upper levels,fully utilizing vertical warehouse space.
High Flexibility
Flexible lower shelf layout, compatible with bins,
totes,pallets,and more
I Lower Picking
Utilizes Latent Lifting AGVs and POD racks for fast picking, temporary storage,and inbound/outbound operations.This setup leverages the agility of Latent Lifting AGVs to transfer goods from high-bay storage to picking or I/O stations efficiently.
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High Return
High hit rate,low investment cost, significantly
shortens ROl cycle
| POD Racks
Multiple types available,such as Tote POD,Shelf POD,Base Tray, etc.,with customizable designs tailored to various application scenarios.
Industries
Applicable Scenarios
Piece picking,full-case picking,and picking of large/medium/small/iregular items Picking for various business scenarios such as To B/To C Picking for best-seling and fast-moving consumer goods (FMCG)
Industry Comparison
Why LOGIANT?
TopPick Upper Storage & Lower Picking Solution
Industry Standard Solutions
Increasesstorage by 5 2 % ,fullyutilizing vertical warehouse space.
Saves 1 0 % in construction costs by enabling outbound pre-sorting, improving shelf hit rate,and reducing the number of AGVs needed.
Increasesefficiency by 5 0 % _ { * } reduces labour demand by 3 3 % Improved shelf hit rate reduces AGV switching frequency,while eliminating the need for workers to climb,further enhancing productivity.
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Saves 50 % in operational costs through reduced equipment count and lower power consumption.
Operational Efficiency
BinPick Robot ANR-E03
Smart telescopic lifting,adaptable to different height requirements Precise and efficient,capable of picking up to 8 totes at once Dynamic adjustable fork technology,automaticaly identifies containers,enabling flexible retrieval and storage ●3D recognition technology,supports simultaneous picking of cartons and totes Optional double-deep model,efficiently utilizes warehouse space
QR code/SLAM WIFI /5G 300Kg 10000mm Navigation Method Communication Protocol Rated Payload Lifting Height ≥6Hour 1.5m/s ±10mm Battery Life Max Speed Positioning Accuracy (Rated Endurance)
Dual LiDAR ^ + Safety Edge + Emergency Stop Safety Features
Latent Lifting Robot tANR-L06
Compact body with high load capacity,agile in narrow aisles Compatible with multiple navigation methods,adaptable to diverse scenarios
High-precision recognition between robot and carrier
●Smart Docking with Third-party Equipment and Facilities
● 3 6 0 ^ { \circ } ful-dimensional obstacle avoidance,autonomous stoponobstacledetection,inteligentobstacle bypass
QR code/SLAM WIFI /5G 600Kg 60mm Navigation Method Communication Protocol Rated Payload Lifting Height ≥8Hour 2.0m/s ±10mm FrFntnt &errLuiDAR ^ + TOFs Battery Life Max Speed Positioning Accuracy + emergency stop (Rated Endurance) Safety Features
SUCCESSFUL CASE STUDIES
FlyPick Robot Case Studies
>>> China Post Project
Project Background and Pain Points
LOGIANT has successfully partnered with China Post to build α set of intelligent. efficient and flexible double-layer desktop sorting system for smallitems.This project includes 80 customised FlyPick robots and 4 sets of induction stations. We have achieved areat success: deployment completed in just 10 days! We have reached sianificant milestones: deployment completed in just 10 days. Additionally, we achieved efficient sorting of 5,4Oo pieces per hour,increasing efficiency by 3-5 times. We solved the sorting challenges for China Post!
Scope of supply
| Numberof FlyPick robots:80 | Number of induction stations: 4 sets |
| Project occupied area: 300 | Number of locations: 130 |
| Desktop platform: double layer | Number of operators: each induction |
| Number of charging piles: 8 sets | station can support 1-2 operators. |
| Production capacity: 5400 pieces/hour |
Solution advantages
Fast Deployment
10 days of deployment.
High efficiency
4 . 5 x increase in sorting efficiency, 50 % fewer operators.
High flexibility
Customised deployment plan in a limited space.
>>> South Korea Books Sorting Project
Project Background and Pain Points
LOGIANT Robotics has partnered with a Korean book organization to create α benchmark smart sorting demonstration project.The sorting items include books, albums,stationery, and more.The project uses industry-leading logistics automation solutions, equipped with the latest logistics sorting robots, helping the client achieve smarter logistics upgrades with more efficient and flexible services.
Scope of supply
Number of FlyPick Robots: 359 Number of charging piles: 17 sets Equipment area: 2000 Number of 3D sorters: 72 sets Quantity of locations: 17 Production capacity: 17oo0 pieces/hour
Solution advantages
Reduce labour costs and improve operational efficiency.
Maximize space utilization and reduce initial investment.
Flexible layout to accommodate increasing order volumes.
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>>> Turkiye Fashion Sorting Project
Projecc Background and Pain Points
The client is a leading Turkish footwear and apparel manufacturer. Its comprehensive logistics centre handles both B2B wholesale and B2C retail operations,with a scale and complexity that place exceptionally high demands on the logistics system.
With a vast number of SKUs, highly fluctuating orders,rapidly changing fashion cycles, and the dual sorting challenges of wholesale and retail, traditional sorting methods can no longer keep pace with the company's fast-growing operations.
Scope of supply
Robots: 44 units Parcel Supply Stations: 3 units Unloading Ports: 152
Charging Stations: 4 sets Footprint: 350 m2 Sorting Capacity:2,0o0 trips/hour
Solution advantages
Intelligent scheduling optimisation: Multi-route planning and task allocation with clear logistics visibility and flexible capacity adjustment.
Reduced labour intensity: Minimises manual handling,lowers workload,and improves efficiency.
Brand enhancement: Establishes α benchmark smart factory,strengthening brand image.
>>> Vaccine Distribution Project
Project Background and Pain Points
The project introduces an automatic vaccine distribution system,which realises automated operations in the areas of induction stations, automatic handling, automatic delivery and system docking by means of FlyPick robots and software algorithms to achieve the integration of inteligent storage and sorting and distribution of vaccines for customers.
Scope of supply
Number of FlyPick robots: 20 sets Equipment area:16X4=64 Number of unloading spaces: 6X4=24
Number of charging piles: 4 sets Number of induction stations: 4 sets Loading method: docking tray
Solution advantages
Fully automated and uninterrupted operation 1Effective prevention of cross-contamination
■Automatic data transmission and calibration, preventing human error
■Use as needed to prevent vaccine expiration at room temperature
■Significantly raising the profile of sanitary and epidemiological work
Driverless Traction Robot
>>> Chemical industry
Proiect background and pain points
The customer is α subsidiary of Sinochem Group,The factory is divided into the raw material warehouse,pre-melting workshop,filling workshop,finished product warehouse, ton drum cleaning workshop ton drum standina warehouse.and other functional areas, Raw materials, empty drums,and finished products need to be transferred between different workshops,the transfer distance is long,the handling task is heavy,and the transfer materials are flammable and explosive.To upload the MES svstem and customer monitoring system in real-time.
The park area is large,the manual operation time is long, the loading and unloading task is heavy,the transfer vehicles and tooling should be explosion-proof processing the materiol flow information cannot be uploaded in real-time,the use of 24 hours o continuous operation, the need to be equipped with 3 shifts,the staff demand is large the management task is complex,and the problem of delayed and wrong distribution of materials often occurs,causing delays in production.There are more complaints from end customers.
Solution advantages
LOGIANT provides 9 ForkLift AGVs to achieve fully automatic material input, storage and production line distribution operations,among which the AGVs in the pre-melting workshop and filling workshop are explosion-proof refitted, and the AGVs can be upgraded.
The machine performs cross-floor transshipment, carries out a full pallet distribution line,and returns empty pallet collection to the warehouse.Through the driverless tractor,it can handle 4 pallets or tons of barrels once,transfer between different workshop warehouses, automatically load and unload between the ForkLift AGVs and the Driverless traction robot,autonomous obstacle avoidance and route planning,and the trailer can realize automatic decoupling hook.Through the LCS, RCS,and WMS,AGV realizes the automatic handling of the whole process from scheduled production, warehouse management,inventory management,process control, eauipment management to distribution logistics,etc., and realizes the informatization, inteliaent and standardized operation of workshop loaistics
Solution advantages
Intelligent scheduling optimization
Multi path planning, multi task allocation,clear logistics information. and flexible capacity adjustment.
Reduce labour strength
Reduce manual handling, reduce handling intensity,and improve handling efficiency.
Enhance brand
Creating a model demonstration factory has enhanced the brand image of the enterprise.
Other application cases
TopPick Case Studies
>>> Precision Manufacturing Enterprise Project
Project Background and Pain Points
Lingke Industrial was established in 20o3 and is an industry-leading precision manufacturing enterprise.In response to the growing market demand and to improve operational efficiency, the company decided to collabourate with LOGlANT and introduce the LOGlANT TopPick "up-shelf,down-pick" solution for integrated upgrades to their production line warehouse.
Scope of supply
AGVQuantity (Material Box AGVs):2 units AGV Quantity (Submerged AGVs):4 units Charging Stations Quantity: 2 sets High Storage Shelves: 27 sets Submerged Goods Shelves: 84 sets PDA Quantity: 3 units
Printer Quantity: 1 unit
Automatic Control Modules:5sets
LCS System:
RCS Robot Scheduling System:1set
PCS Equipment Control System: 1 set
WMS Warehouse Management System: 1 set
Solution advantages
■Fully Automated Operations with no manual intervention. ■Reduced Time and Cost for logistics handling
■High Compatibility of devices and systems. ■Enhanced Efficiency and Accuracy of logistics operations.
Ultra-High Storage Density, improving warehouse utilization and storage efficiency.
>>> Automotive Smart Manufacturing Project
Project Background and Pain Points The Xiangyang Lantu Project in Hubei adopted a hybrid handling solution using LOGlANT's BinPick robots and Latent Lifting robots to meet the picking needs of both small and large items,enabling efficient material order picking for automotive production.
Scope of supply
BinPick Robots: 8 unitsLatent Lifting Robots: 3 units
Area Covered:700 Box Storage Locations: 4,5oo Pallet Storage Locations:150
Capacity Requirements:
Outbound: 125 bins/hour ^ + 25 pallets/hour Inbound: 79 boxes/hour ^ + 4 pallets/hour
Workstation Configuration:
2 Mixed Picking Workstations for both small and large items1Bin Inbound Workstation
1 Pallet Inbound Workstation2 Emergency Workstations
Solution advantages
Picking of large and small items is completed at the same workstation, eliminating the need for order merging.
8-meter-high storage maximizes use of existing space,with reserved interfaces for future expansion.
labour productivity increased from 4O bins/hour to 10o bins/hour.
Ergonomically optimized work area reduces worker movement and greatly lowers labour intensity.
LOGIANT LCS Case Studies
>>> Tire Industry
Project Background and Pain Points
The Haohua Tire Smart Factory in Vietnam covers logistics across the entire site,including both all-steel and semi-steel tire production workshops. Based on the characteristics of transport vehicles and load weights,five different types of ForkLift AGVs were selected to achieve full-site automation,supporting an annual production capacity of 10 milion tires.
Scope of supply
ForkLift AGVs: 146 units
LOGIANT RCS Intelligent Scheduling System:1 set
Charging Stations: 50 sets
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Solution advantages
Maximum Efficiency
Integrated with the customer's
WMS and 5G technology,
enabling real-time,dynamic, and
intelligent monitoring of
equipmentoperationtomaximize
operational efficiency.
Stability
Combinesstabilityand flexibility, meeting the demands of 24/7 continuous production in tire manufacturing.
Cost Reduction Safe Production
Unmanned operation through autonomous navigation and transportation reducesintensity, lowers labour and logistics costs, and minimizes human error and accident risks.
AGVs are equipped with multiple safety features such as laser
zone detection,automatic stop devices,and audible/visual
alarms to prevent accidents and ensure production safety.
>>> Pharmaceutical Industry
Project Background and Pain Points
Shuyu Civilian Pharmacy Chain Co.,Ltd. (referred to as "Shuyu Civilian") was founded in 1999 and is the largest pharmaceutical retail chain in Shandong Province.The newly built logistics distribution center was designed with warehouse structure and hardware/software configurations that closely align with business needs,while fully complying with the latest GSP (Good Supply Practice) standards.The goal was to create α high-flexibility,high-standard modern pharmaceutical logistics warehouse.
Scope of supply
Latent Lifting AGVs: 1O units
LOGIANT RCS Intelligent Scheduling System: 1 set
Charging Stations: 3 sets
Solution advantages
The project integrates WMS,WCS, TMS, a 24-meter AS/RS system, and various automation technologies like intelligent picking, de-palletizing, consolidation,and conveyor sorting.With RFID, infrared,and laser scanning, the solution enhances automation, improving efficiencyand accuracy，boosting space utilization by 10 ‰ and cutting energy use by 2 0 { - } 3 0 %
>>> Automotive Parts Industry
Project Background and Pain Points
The client,a leading company in China's automotive electronics industry,implemented mobile robots and control systems to automate inbound processes for raw and electronic materials.The solution seamlessly integrated with elevators,automatic doors,air showers, and high-bay warehouses,enabling PCS/WCS integration with the client's WMS and MES systems. Initially,the system served the SMT line material flow,and later expanded to full-plant scheduling with 75 AGVs.
Scope of supply
24 Latent Lifting AGVs (600kg)
5 Narrow-ForkLift AGVs (1000kg)
1 Latent ForkLift AGV (500kg)
PCS/RCS systems
Solution advantages
Unified map enables multi-model AGV scheduling and automatic Cost Reduction system integration. & Efficiency
Flexible & Efficient
Fully automated transport of raw materials, semi-finished,and finished goods supports high-flexibility logistics operations.
Seamlessly adapts to production changes with dynamic robot routing and delivery cadence.
Increased Capacity
>>>Automotive Parts Industry
Project Background and Pain Points
Chongqing Zongshen Aero Engine Manufacturing Co., a national-level specialized "Little Giant" enterprise,aims to build a world-class R&D platform for smalland medium-sized aviation engines.By integrating advanced loT platforms and digital twin technologies, the company has established a smart campus with full visibility, control, and management capabilities—significantly boosting production and operational efficiency.Their engines outperform similar products in the industry.
Scope of supply 3 BinPick Robots 16 Latent Lifting AGVs 2 Pallet Stacker Systems WCS /PCS /RCS Systems
Solution advantages
Seamless integration with the client's MES and 5G_systems enables real-time, intelligent equipment monitoring and full-factory digital operations.
Stable and flexible operations support 24/7 digital factory production.
Enables_model switching without downtime,ensuring efficient supply, assembly,inspection,and delivery of aviation engines.
Mobile robots support CELL-based production,allowing small-batch, high-mix manufacturing.
>>>E-Commerce Logistics
Project Background and Pain Points
Inthisproectflifaedokdtsitteadme avoidancepbibsiidrctai opeatiodtdtci of 12AGVs were deployed,requiringahighlycapable traficcontrol system toensuresafeand eficient operations.
Teceiingetdodsot neesitatindltsp making stable AGV performance crucial under such conditions.
Our solution
LOGIANintruditcitistseratt materials.This enabled the automation of automotive parts handling and distribution.
Solution advantages
Automated handling,reducing labour costs.
24/7 operation,no manual intervention required.
Seamless integration with WMS/WCS systems.
Transparent data management, real-time updates.
>>> Smart Manufacturing
Project Background and Pain Points
This project is part of the LOGlANT digital factory construction initiative. The original production line was a chain-board linked manual assembly line,where the efficiency of a single workstation impacted the overall line performance.
Our solution
In line with the factory's operational requirements,4 ForkLift AGVs were used for pallet material delivery and high-bay storage access,while 11 omnidirectional AGVs were employed for transferring air conditioning components between workstations. Additionally, 4 Latent Lifting AGVs were used for line-side delivery of material carts.The robot scheduling system seamlessly integrates with the MES system to receive task information,fully adapting to the mixed human-machine work environment.
Solution advantages
Modular workstation-based AGVs were used to transport materials,achieving flexible production.
The production line uses a serial and parallel workstation setup with no need for structural renovations,improving line efficiency by over 30 % 号
>>> Automotive Industry
Project Background and Pain Points
A leading domestic new energy vehicle company introduced 23 mobile robots of 4 different models along with PCS and RCS software systems and solutions.The project uses LOGlANT'self-developed mixed-field scheduling software to enable multiple mobile robots to operate in the same map.
Our solution
8 production line clamp AGVs
5 in-warehouse clamp AGVs
4 Latent Lifting AGVs
ForkLift AGVs
PCS/RCS system
Solution advantages
Efficient Mixed-Field Operations
Efficient mixed-field operations are achieved by integrating with the client's MES and WMS systems,receiving transport tasks from the system.A single system schedules different types of robots across multiple production lines and warehouses.
Automation
The workshop automates the entire process, including raw material intake,storage, outbound logistics,distribution,and finished product warehouse operations.
Automation and information management are used to meet the production and storage demands of multiple vehicle models, large volumes,and high-speed operations
Efficient Operations
>>> Food Industry
Project Background and Pain Points
The cold chain logistics industry presents challenges such as low temperatures and condensation on the ground,requiring mobile robots to have enhanced capabilities in low-temperature resistance,waterproofing, and anti-slip technology. The goal is to minimise the frequency of personnel entering and exiting the cold storage and reduce losses in the cold storage facility.The system must also integrate with third-party equipment such as freezer doors and lifts.
Our solution
LOGIANT's smart logistics solution partnered with a cold storage company in Thailand. Through demand research, solution communication,and product selection,they introduced α flexible solution combining 13 Latent Lifting AMRs,LOGIANT's RCS inteligent scheduling system,charging stations,and other equipment.This solution streamlines in-warehouse logistics and achieves full-process automation,leading the way in the multi-dimensional upgrade of modern smart cold chain logistics.
Solution advantages
Automated inbound and outbound operations, reducing workforce requirements
24-hour operation with no manual intervention
Seamless integration with WMS/WCS systems
Transparent data management with real-time updates
>>>New Energy Industry
Project Background and Pain Points
Tianneng Holding Group is α leading Chinese enterprise in the new energy battery industry, focusing on green manufacturing.Its core business includes the production of new energy power batteries,energy storage battery systems, and resource recycling.The company is vigorously implementing digital and intelligent transformation, with a fully integrated smart factory and the first "industrial brain" in the battery industry.The production line has evolved from semi-automation to ful automation and is now transitioning to digitalisation.In the future,the company will achieve true inteligence and fully expand its green growth path.
Our solution
The project introduced 10 units of 6OoKG carrying AGVs,7 units of 100oKG carrying AGVs, 6 units of 2OookG double-lift AGVs, along with charging stations and scheduling systems.The double-lift AGVs are used for loading and unloading the coating machines,while the carrying AGVs handle the transportation of raw materials and intermediate semi-finished products.The RCS system directly integrates with the client's MES system,enabling a high level of intelligence and automation.
Solution advantages
品
Flexible and Efficient
Thedelivery frequencycanbe adjusted at any time based on production capacity, ensuring the timelydeliveryof work-in-progress items and otherauxiliarymaterials.
Customisable
Theupper assemblyis customised according to container sizes and directly integrates with the conveyor line,enabling high-precision automatic feeding.
High Return on Investment
Robotsefficiently replace manual labour,
completing handling tasks with high efficiency.
This reduces management and labour costs, allowing for quick investment recovery and increased profitability in the short term.
>>>Cable Industry
Project Background and Pain Points
The main material being handled is coiled material, and the AGVs need to accommodate the unique characteristics of cable industry carriers,such as cable reels and cable frames. The system also requires integration with automatic and semi-automatic equipment.
Our solution
LOGIANT has introduced 10 units of 2-ton ForkLift AGVs, 8 units of 14-ton ForkLift AGVs,and 6units of Latent lifting AGVs to streamline in-house logistics, achieve full-process automation, and enable intelligent production and fully automated handling and distribution of coiled materials.
Solution advantages
Automated handling reduces the need for labour.
24/7operation with no human intervention required.
Seamless integration with WMS/WCS systems.
Transparent data management with real-time updates.
GLOBAL SERVICENETWORK
农 After-Sales Training
We provide technical training based on user needs, offering a series of training sessions tailored to different roles.
We have a dedicated service line with a online/offline message service and mobile phone service centre (China:400-688-7838), available 24/7 to respond to customer after-sales service requests.
Ouron-site service team is available to provide round-the-clock support for clients in need.Additionally, dedicated on-site service is provided during peak periods for the express and e-commerce sectors.
哈ServiceNetwork
Our technical service team, covering mechanical,electrical control,and software areas,is distributed across five regional centres in the country, enabling quick response to repair and modification requests.
Remote Maintenance
Various remote maintenance interfaces are available to address on-site maintenance needs as soon as possible.
Other Services
Services including workflow modifications,adding or removing stations,and third-party robot modifications are also provided.
